Low endotoxin recovery: the interference nobody looks for
The limit for a parenteral product is calculable from the dose and the body weight in two lines. Almost nobody in this trade performs the calculation.
TheCompound Journal
Reporting on incretins, compounding & the peptide supply chain
Documents
A document is only as good as the chain that connects it to the material, and most chains here are two or three links longer than the paperwork admits.
A certificate of analysis makes claims about a batch. The batch number is therefore not an administrative detail but the entire mechanism by which the document attaches to physical material. If the number printed on the certificate does not appear on the vial — not on the box, not on the invoice, not in the listing, on the vial — then the document is a true statement about a quantity of material that may or may not be the quantity in front of you. This is the first thing the Journal checks and the check most often fails, usually for reasons that are administrative rather than sinister.
The top of a certificate answers the question, what is this document about. A complete header names the product, gives a catalogue or item number, gives the batch or lot number, states the quantity or fill weight, names the manufacturer and the site, and identifies the customer or order where applicable. Some add a chemical name, a sequence in single-letter code, a molecular formula and a molecular weight, all of which are useful because they let a reader check the theoretical values used elsewhere on the page.
The sequence in particular is worth insisting on. A certificate that prints the one-letter sequence has given a reader the means to calculate the expected mass independently, and therefore to check the identity line. Two of the twenty companies in the Journal’s dossier programme do this as standard. It costs nothing and it converts one line of the document from an assertion into a verifiable claim.
What a header should never do is identify the product only by a trade name. A vial described as a proprietary blend with no chemical identity, no formula and no sequence cannot be checked against anything, and a certificate for such a product is a document about a name. This is a documentary observation rather than an accusation, and the remedy is trivial: print the sequence.
Consider a certificate reporting a purity of 98.6%. Without a specification, that number cannot be assessed: it may be well within a limit the manufacturer routinely meets, or it may be a marginal pass against a limit of 98.5% that the batch scraped through. Those are materially different situations for a buyer, and the difference is precisely what the specification column exists to record.
Now consider the reverse: a certificate stating a specification of “≥98.0%” with the result given only as “conforms”. Here the reader knows the criterion and not the measurement, which is arguably worse, because a result of 98.1% and a result of 99.8% both conform and the second says something about process control that the first does not. Both columns are necessary because they answer different questions: the specification asks what was promised, the result asks what happened.
Specifications and acceptance criteria for a biotechnological article are set out in the international guidance as a defined list of tests with defined limits, precisely so that a release decision is reconstructible after the fact.1 The research-grade certificate has inherited the vocabulary of that framework — the word specification appears, the word conforms appears — without the substance, and the vocabulary is doing rhetorical work the underlying documentation does not support.
The analytical work behind these products is often better than the paperwork that reports it.
On why a bad document is not a bad productA statement of conformity is a judgement, not a measurement, and the judgement depends on how the reporting party handles results that sit near a limit. If a specification requires not less than 98.0% and a measurement returns 97.9% with a method uncertainty of ±0.4%, does the batch conform? The answer depends entirely on a policy — whether the limit is applied to the measured value, or to the measured value adjusted for uncertainty, and in which direction. Metrological reporting practice has a settled answer here, which is that a result quoted without its uncertainty cannot be compared to a limit at all.2
The accreditation standard for testing laboratories requires that where a statement of conformity is given, the decision rule employed is documented and the report identifies it.3 This is not a technicality. Without a decision rule, “conforms” means whatever the person writing it decided it meant on the day, and two laboratories applying different rules to the same measurement will report different verdicts without either being wrong.
In this market decision rules are essentially unknown, and the practical consequence is that the word carries no information about marginal cases. The Journal therefore reports numbers rather than verdicts wherever a number is available, and where a source supplies only a conformance statement we say so explicitly rather than paraphrasing it as a pass. Readers occasionally find this pedantic. It is the difference between reporting a measurement and repeating an opinion.
| Finding | Certificates | Resolved on enquiry | Unresolved |
|---|---|---|---|
| Batch number absent from the vial itself | 19 | 14 | 5 |
| No specification column for one or more tests | 17 | 11 | 6 |
| Method stated only as an acronym | 16 | 9 | 7 |
| Date of manufacture absent | 13 | 10 | 3 |
| No name in the signature block | 11 | 7 | 4 |
| Expiry date with no supporting stability data | 9 | 6 | 3 |
| Molecular weight inconsistent with printed sequence | 3 | 3 | 0 |
| Chromatogram identical to one on another document | 2 | 1 | 1 |
| Sixty-three certificates supplied to the Journal between the first quarter of 2025 and the second quarter of 2026, covering the twenty companies in the dossier programme and eleven others. “Resolved on enquiry” means the company supplied an explanation or corrected document that the standards desk accepted. No finding in this table is presented as evidence of misconduct by any company. | |||
A batch, or lot, is a defined quantity of material produced in a single process run or a defined series of runs, homogeneous within itself, and identified by a unique code. That definition does real work: it is what makes it meaningful to test a sample and draw conclusions about the whole. If the material identified by one code is not homogeneous — if it was blended from separate syntheses, or filled across several sessions from stock stored differently — then a result on one sample generalises less well than the certificate implies.
In this trade batch codes range from the highly informative to the arbitrary. A code encoding the year, the month, the product and a sequence number tells a reader something and can be checked for internal consistency across documents. A four-digit code with no discernible structure cannot. Neither format is wrong; the difference is whether a reader can detect an anomaly.
The Journal’s dossier programme asks each company how batch codes are constructed and whether one code corresponds to one synthesis, one fill, or one shipment. The answers vary considerably and several companies have not previously been asked. We publish the answers without comment, because a code that identifies a fill session rather than a synthesis is a perfectly reasonable convention as long as a reader knows which convention is in use.
The single most common documentary failure the Journal encounters is a batch number on the certificate that does not appear on the vial. The variants are instructive. Sometimes the number is on the outer carton and not the vial, which means the connection between document and material depends on the carton having been packed correctly. Sometimes the vial carries a different number entirely, and the certificate corresponds to an earlier lot. Sometimes the vial carries no number at all, in which case the certificate cannot be attached to it by any means.
These situations are not equivalent and none of them is, on its own, evidence of misconduct. Subdivision and repackaging generate new identifiers legitimately, and a reseller filling vials from bulk may reasonably supply the synthesis house’s certificate for the bulk material while assigning its own fill lot. What is not reasonable is leaving the reader to guess which object the document describes, because that guess is exactly what a certificate exists to remove.
The remedy is a single line: a statement of the relationship between the certificate’s lot and the vial’s lot. “Filled from bulk lot X as fill lot Y on date Z” is eleven words and resolves the entire question. Three of the twenty companies in our programme now print something to this effect, two of them after we asked.
Date of manufacture is when the material was made. Date of analysis is when the reported tests were performed. Retest date is the date by which the material should be re-examined if it is to continue to be used, and expiry date is the date after which it should not be used at all. The last two rest on different evidence: an expiry date implies stability data supporting the claim over that period, while a retest date implies a policy of re-examination in the absence of such data.
In this market the two are used interchangeably, and the substitution matters. A vial marked with a two-year expiry, where no stability study exists, is carrying a claim its documentation cannot support. The same vial marked with a two-year retest date is carrying a much weaker and entirely defensible statement: we have not established shelf life, so look again by this date. The second is honest and the first is not, and the difference is one word.
What follows for a reader is a specific question to ask: on what basis. A supplier that can point to real-time or accelerated stability data for the sequence in question has something. A supplier that assigned twenty-four months because that is what the form said has something else, and the international framework for setting such limits is explicit about the evidence required.1
Every claim on a certificate is indexed to the date of analysis, and everything that has happened to the material since is outside the document. For lyophilised peptides stored cold, dry and dark, the rate of change is slow but not zero: deamidation proceeds even in the solid state at a rate that depends on residual water, oxidation proceeds in the presence of air and light, and aggregation can occur after a temperature excursion that leaves no other trace.4
The practical significance depends on the interval. A certificate dated three weeks before shipment describes material that is, for most purposes, the material in the vial. A certificate dated fourteen months before shipment describes an earlier object. The Journal’s audit of certificates supplied through the dossier programme found a median interval between manufacture and analysis of eleven days, which is reassuring, and a median interval between analysis and the customer receiving the vial of somewhat over four months, which is the number nobody reports.
None of this argues for retesting every vial. It argues for reading the date, which takes two seconds, and for treating purity figures as historical rather than current. It also argues for taking the appearance line seriously, since a change in the cake is one of the few observations a buyer can make that bears on what has happened since the document was written.
A specification is a commitment made before the test. A result reported without one is a commitment made afterwards.
Four rules, arrived at over two years and revised twice. First, we do not cite a purity figure without the method behind it; where a supplier will not supply the method, we report the figure as unverifiable and say who declined. Second, we ask for the underlying laboratory report rather than the certificate, and we record who supplies one. Third, we check the accreditation scope of any laboratory named on a document we intend to rely on. Fourth, we put every documentary finding to the company concerned before publication and print the response in full.
The fourth rule is the one that has changed our coverage most. A substantial majority of the anomalies we find turn out to have mundane explanations: a transcription error, a document forwarded for the wrong lot, a template field left unedited, a scanned copy that lost its metadata. Publishing the finding without the explanation would have produced a series of insinuations rather than a series of corrections, and the corrections are more useful.
The rules also mean we publish less than we could. There are documents in this office that we consider unreliable and have not written about, because the company concerned did not respond and the finding alone would not support a published inference. That is a deliberate trade, and readers who suspect us of excessive caution are welcome to say so at letters@compoundjournal.com, where several already have.
Almost nothing in this article supports an inference about the contents of a vial. A certificate missing a specification column, an unsigned footer, a stale date of analysis and a batch number that appears only on the carton is a poor document. The material it accompanies may be excellent, and in the Journal’s experience frequently is: the analytical work behind these products is often better than the paperwork that reports it, because the paperwork is produced by a commercial function and the analysis by a laboratory.
The reverse also holds. A beautifully constructed certificate with four columns, two signatures and a named method is evidence of a functioning documentary process and is not evidence about the vial either, since a document cannot testify to material it does not accompany. This is why the Journal reports documents as documents and material as material, and declines to convert one into a claim about the other.
We labour the point because the alternative is a genre of coverage that treats documentary weakness as proof of dishonesty, and that genre is both unfair and useless. Unfair because most documentary weakness in this trade is inherited convention rather than intent. Useless because it gives a reader nothing to do. Reading the document properly gives a reader something to do, which is the entire purpose of this piece.
The next piece in this department turns from the document to the institutions that generate it: the four independent testing services this market relies on, what each measures, and the awkward fact that in most cases the party paying for the test is the party being tested. Two of the four advertise in this publication, which is disclosed on our funding page and is stated again wherever the coverage touches them.
Selected from correspondence received on this article. Writers are identified by initial, surname and city, verified before printing. Replies are from the desk that filed the piece or from the standards editor. Write to letters@compoundjournal.com.
Nine years buying research chemicals and I had never once looked at the date of manufacture. I checked eleven certificates in my drawer this evening. Four do not carry one.
— H. Fitzmaurice, Preston
The composite test table you print as a model is unrealistic. No research supplier is going to run headspace GC and ion chromatography on every lot at these price points, and publishing an aspirational document as a benchmark just makes real certificates look worse than they are.
— B. Sundqvist, Turku
The table note says explicitly that no supplier in our programme issues a document containing every row, and it is offered as a reference rather than as a demand. But you have a point about framing, and we have moved the caveat from the note into the caption.
You put every documentary finding to the company before publication, which is admirable and also means you are letting companies that do not reply escape coverage entirely. Silence should have a cost.
— J. Prendergast, Wollongong, NSW
It does, and we should make it more visible. Non-response is recorded in the dossier register and published there. What we will not do is publish an inference we cannot support merely because nobody objected to it, and that constraint does protect the unresponsive. We accept the trade knowingly.
A technical query on your identity row: you specify 4111.1 Da monoisotopic with a tolerance of ±10 ppm, which is 0.04 daltons. Is that not tighter than most contract laboratories will commit to on a peptide of that size?
— E. Marchbank, Perth, WA
It is achievable on an orbital trap with internal calibration and is tight for a quadrupole time-of-flight on external calibration. The row is drawn from a real certificate issued by a laboratory running the former. We should have said so, and the note now does.
The limit for a parenteral product is calculable from the dose and the body weight in two lines. Almost nobody in this trade performs the calculation.
Documentation practice is the only part of vendor quality a buyer can assess before purchase.
What the Journal asks when a document arrives unsigned, and what the answers have been.
Particulate matter is the oldest quality attribute in injectable manufacture and the one a private buyer is best placed to assess without instrumentation.
Documentation practice is the only part of vendor quality a buyer can assess before purchase.
Reported from the analysis, not from a warning notice.